Sealed primary systems

The Worcester Greenstar i System and CDi System boilers are supplied complete with all the necessary components to form a sealed primary system. Included are an expansion vessel, a pressure relief valve (set at 3bar), an automatic air vent and a pressure gauge.

With an initial system pressure of 0.5bar a system capacity of approximately 83 litres can be accommodated. Refer to BS 7074:Part 1 for more information.

It is important with an aluminium heat exchanger that the pH level of the water does not exceed 8. Levels in excess of this could be detrimental to the heat exchanger.

The use of a suitable inhibitor will provide a resistance to this. Contact Sentinel (tel: 0800 3894670) or Fernox (tel: 01799 521133) for further details.

Greenstar system boilers are fitted with a manual reset high limit thermostat and are suitable for use with a sealed primary system.

The system should be installed in compliance with the requirements of BS 5449: Part 1.

Manual air vents should be fitted at any high points in the system.

System filling and make-up

To comply with the Water Authority requirements, the system should be filled via a temporary hose connection to the mains cold water supply, with a double check valve assembly and test point fitted to the mains water side of a temporary circuit.

Valves and joints

It is very important that all valves and joints are able to sustain a working pressure of up to 3bar (45psi). Particular care should be exercised when fitting radiator valves and only those of high quality to BS 2767:10 should be used. All other valves and fittings should comply with BS 1010.

Loss of water pressure from a sealed system will require continuous recharging with fresh water and consequential introduction of air. Air is highly corrosive and will considerably reduce life expectancy of radiators, pumps etc.

Greenstar System boiler diverter valve kit

Greenstar system boilers can be adapted to house an in-built diverting valve. The optional integral diverter valve kit allows the user to control the supply of heat to the hot water cylinder from the boiler. A choice of Worcester plug-in controls must be used.

Plastic pipework

The use of plastic pipework is acceptable. However, some plastics are permeable to oxygen and must be avoided. Only pipework with a polymeric barrier should be used. Please note that the first 600mm of pipework connected to the boiler must be of copper or steel.